We build strong relationships with great suppliers and gather market data such as production volume, demand, and supply trends. We buy material throughout the harvest season in order to acquire the highest quality and price. To retain the product's authenticity, we always endeavor to obtain the raw material from its originating area.
The quality team inspects the raw material at the time of purchase, and it is also evaluated in the lab. To ensure the quality of our products, we have an in-house laboratory. To conduct the tests, our laboratory staff is well-trained and extremely efficient. Our laboratory primarily performs two types of analyses. There are two types of analysis: physical and chemical. Micro-Organism analysis and Pesticide Residue Analysis are currently outsourced.
The process of fumigation is determined by the product requirements as well as the norms of the importing country. The raw material is placed in a vacuum fumigation chamber and treated with methyl bromide, a chemical component. The chemical's concentration is determined by the product's requirements. Fumigation is a legally approved process for killing, removing, or rendering pests sterile. The following guidelines are rigorously followed:
Seed Spices, Pulses, and Grain are the major products of the Hi-Tech Cleaning Plant. This includes the Separator Classifier, De-stoner, Magnetic Roller, and Sortex stages.
This is the first step in the cleaning process, and it involves passing all of the seeds, pulses, or grains through a Classifier to meet the cleaning standards. The product is cleansed here by quickly eliminating undesirable elements from the classifier.
Following the separation of heavy and light material in the separator classifier, the de-stoner is used to separate the heavy and light material according to the procedure. We can remove stones, heavy metal debris, and other thick stuff that is undesired using this equipment.
Magnetic Roller is used to remove the iron particles, mud balls and Rate Droppings from the materials like, Seeds, Pules and Grains.
This machine is completely computerised and has several cameras. We sort the merchandise by colour using this machine. Which ensures that the product's quality is constant and free of contamination. This also ensures that the product maintains a good and consistent grade throughout time.
Sterilization is a carefully regulated heating technique that reduces the number of microorganisms such as bacteria, yeast, and moulds. It also aids in the preservation of food tastes, colours, and texture.
We have an ETO chamber on site. To sterilise materials and goods, ethylene oxide gas (ETO) is commonly employed. ETO can be used to diminish or inactivate the microbiological population of a product or substance, depending on industry requirements.
Steam sterilisation is a technique that involves keeping a product under high pressure using steam, either in batches or continuously. This procedure improves the product's colour and texture.
We provide ETO sterilized, Steam sterilized or Gamma Radiated material as per the buyer’s requirements.
The final stage in the food manufacturing process is packing. The product packaging procedure adheres to all sanitary regulations. Some of the processes involved in packing are listed below.
We have a set up with ultramodern equipment that allows us to obtain the greatest packaging in the shortest amount of time. The product packaging procedure follows all sanitary precautions to guarantee that the product packed is of the highest quality.
The packed goods are run through a metal detector to see whether there is any metal inside the package that might be harmful to anyone who consumes the meal.
